Manufacturing is an intricate process; it is a culmination of sub processes that help create good from scratch. Across the world, it has always been a highly competitive and demanding space; hence manufacturers have to be on their toes. Amongst all the steps in the manufacturing process, quality control and compliance stand as one of the most crucial.
For example, if a car is not tested for quality, safety and compliance, it can be risky for the buyer to trust. Similarly, if food products are not tested for safety, their consumption can potentially cause harm.
For goods to reach people, quality assurance is the final ‘go-ahead’ that will let them hit the market.
Why Is Quality Assurance & Compliance Important In Manufacturing?
Adhering to industry standards, compliance regulations and ensuring customer satisfaction have become non-negotiable in today’s market. Quality assurance ensures that finished good meet all the said standards and create value in the market. It is the final link before goods become products, ensuring that clients and customers get the quality they deserve. With quality assurance, it becomes easier to observe gaps and opportunities in the existing manufacturing process, enabling upskilling and development.
Compliance on the other hand requires companies to meet industry regulations, safety standards and legal requirements. Together they are both pivotal for:
> Customer Trust: Delivering reliable and safe products.
> Cost Efficiency: Reducing waste, rework, and penalties for non-compliance.
> Market Access: Meeting regulatory standards to operate in global markets.
Understanding The Crucial Role Of MES In Quality Control
Traditional methods of quality compliance leave room for manual errors, lack of real-time insights and disjointed processes. Manufacturing Execution System (MES) overcomes these challenges through automation and centralisation of processes.
Setting quality benchmarks:
MES are trained to understand product specifications. A product’s quality standards can be defined in the systems to create benchmarks for all products to be assessed under the same standards. This helps cut back almost half the effort to meet quality requirements.
Detecting and resolving errors:
MES records defects at every stage of the production process, helping aid root-cause analysis and initiatives for continuous improvements.
Tracking issues:
Issues pertaining to the manufacturing process and workforce can be logged into the MES systems, creating an agile process for tracking and managing problems on time.
Real-time insights:
MES can automate data to provide real-time insights into what’s working and what’s not. This can help companies identify gaps and opportunities and take action to improve.
Centralized management:
With the help of a centralized dashboard, employees can view, track and communicate with each other to ensure that work flows seamlessly and product processes are not hindered. A dashboard also provides regular reports and data to help employees make decisions for the betterment of the manufacturing process, aiding quality control.
With the help of a Manufacturing Execution System, companies can easily manage their quality testing processes through state-of-the-art software systems that can be integrated with their ERP systems. Inevia’s Traveler MES was built with the intention to simplify quality management for both SMEs and big manufacturers. It’s robust quality assurance features help companies to:
> Enhance product quality
> Improve operational efficiency
> Build customer confidence
> Enable data-driven decisions
> Manage quality testing easily
Contact us to book a demo and experience the capabilities of Inevia’s Traveler MES.